INPROCESS INSPECTION PROCEDURE
1. SCOPE:
This procedure is applicable for in process inspection of all the equipment’s, systems, Products etc. that are manufactured at shop floor.
2. PURPOSE:
Purpose of this process is lay down the system for in process Inspection at shop floor and to avoid the deviations in manufacturing equipment’s.
3. RESPONSIBILITY:
QAC head is responsible for the control and update of sub-sequence process and QAC engineer and Shop engineer/production Engineer are responsible to follow the system.
4. METHOD:
· Manager QAC will issue approved QAP of respective equipment or system to Manager Manufacturing and all other respective departments.
· Production engineer will offer in process job /system to QAC engineer as per stage of inspection mentioned in approved QAP in offering register.
· QAC Engineer will do the inspection of that stage as per approved drawing and QAP/client specifications.
· QAC engineer will prepare Stage inspection report after inspection of any stage of QAP in shop floor and clear the stage for further operation if it is accepted, also make an entry in offering register and QAP with his remarks.
· If QAC Engineer raise some points to be attended in his inspection report / offering register then production Engineer has to attend those points & re-offer to Quality engineer for re-inspection.
· Production Engineer will only proceed for further operation if job/ inspection stage is cleared by QAC engineer.
· All hold points of QAC mentioned in QAP are mandatory to offer for production engineer.
In-process Inspection stages are as follows
· Cutting marking on raw material
· Weld Fit-up as per drawing.
· Root run Dye penetrant test.
· Final weld visual.
· Final welding dye penetrant test.
· Nozzle marking/ orientation and fit-up.
· After fabrication completion pressure test.
· Hydro testing.
· Shot blasting / sand blasting.
· Primer and painting etc.
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